轩烨机器人服务的一家农用机械设备制造企业--规模不大、但很有代表性--跟许多中小型企业一样，正面临着的困境包括：①小型焊接车间生产环境差，重体力劳动；②焊工师傅年龄整体偏大，没有合适的年轻焊工接棒；③手工焊成品质量不稳定，焊缝不规范，交付越来越吃力。

　　A small but representative agricultural machinery and equipment manufacturing enterprise served by Xuanye Robotics is facing difficulties like many small and medium-sized enterprises, including: ① poor production environment and heavy physical labor in small welding workshops; ② The overall age of the welders is relatively old, and there are no suitable young welders to take over The quality of manually welded products is unstable, and the welds are not standardized, making delivery increasingly difficult.

　　相对块头大、价格高且维护复杂的工业机器人，客户终选择以E05-Pro协作机器人为核心，打造一款简单实用的自动化焊接工作站，既能满足“焊接机器人的操作要简单，不挑使用者年龄”的基本要求，也可以通过拖拽的方式、快速将焊枪拖到目标焊点，完成焊接轨迹起点、终点和焊接参数的设置。焊接任务启动后，1名焊工可同时监管多台焊接机器人，工作效率大幅提升，焊工也变得轻松。

　　Compared to industrial robots that are relatively large in size, expensive, and require complex maintenance, the customer ultimately chose the E05 Pro collaborative robot as the core to create a simple and practical automated welding workstation. It can meet the basic requirements of "welding robot operation should be extremely simple, regardless of user age", and can also quickly drag the welding gun to the target welding point by dragging, completing the setting of the starting point, ending point, and welding parameters of the welding trajectory. After the welding task is initiated, one welder can supervise multiple welding robots simultaneously, greatly improving work efficiency and making it easier for welders.

　　| 柔顺拖拽，拿起一本书的力气就够了

　　|Gentle dragging, the strength to pick up a book is enough

　　客户选用的E05-Pro协作机器人实现一体化末端力控能力，车间操作人员拖拽示教时仅需3N以内的拖拽力（相当于拿起1本高中物理教科书的力气），即可将焊枪轻松拖拽到指定位置；拖拽过程中，配合机械臂末端按键，可以快速完成焊接运动位置、焊接模板、运动轨迹设置，快速进行焊接作业。示教完成后，支持长时间、不间断连续进行焊接，工人只需要定期上料、下料即可。“我们在客户焊接车间进行反复测算，经过简单培训后，普工也能快速完成按键拖拽编程操作，达到客户预期。”

　　The E05 Pro collaborative robot selected by the customer achieves integrated end force control capability. When workshop operators drag and teach, they only need a drag force of less than 3N (equivalent to the strength of picking up a high school physics textbook) to easily drag the welding gun to the designated position; During the dragging process, with the help of the button at the end of the robotic arm, the welding motion position, welding template, and motion trajectory settings can be quickly completed, enabling quick welding operations. After the demonstration is completed, welding can be carried out continuously for a long time without interruption, and workers only need to regularly load and unload materials. We conducted repeated calculations in the customer's welding workshop, and after simple training, the general workers were able to quickly complete button drag and drop programming operations, meeting the customer's expectations

　　此外，针对不同焊接场景，还可以通过示教器，基于图形化编程的方式快速完成焊接任务建立、启动。

　　In addition, for different welding scenarios, welding tasks can be quickly established and started based on graphical programming through a teaching pendant.

　　| 工艺数字化，年龄再大也能轻松拿捏

　　|Digitalization of processes, even older people can easily grasp it

　　焊接非常重视经验传承，师徒制很常见。轩烨机器人自主开发的焊接工艺包3.0，将熟练焊工师傅的经验转化为数字化焊接工艺包，它集成焊机配置、断弧续焊、摆焊功能、多层多道焊等焊接专用功能，可以灵活配置焊接电流电压、焊接速度、焊接姿态，满足用户快速配置各种焊接应用的需求。

　　Welding attaches great importance to the inheritance of experience, and apprenticeship is common. The welding process package 3.0 independently developed by Xuanye Robot transforms the experience of skilled welders into a digital welding process package. It integrates welding machine configuration, arc interruption and continuation welding, swing welding function, multi-layer and multi pass welding and other welding specific functions. It can flexibly configure welding current and voltage, welding speed, welding posture, and meet the needs of users to quickly configure various welding applications.

　　轩烨机器人适配国内外绝大部分主流焊机，操作调试也非常方便，一般来说，仅需3步即可快速建立焊接任务、进行焊接作业，使用门槛极低，有无经验的普通焊工均可快速掌握焊接机器人的使用窍门。

　　The Xuan Ye robot is compatible with the majority of mainstream welding machines both domestically and internationally, and its operation and debugging are also very convenient. Generally speaking, only 3 steps are needed to quickly establish welding tasks and carry out welding operations. The threshold for use is extremely low, and experienced ordinary welders can quickly master the usage tips of welding robots.

　　此外，轩烨机器人采用更的运动控制算法，满载满速情况下重复定位精度可达到±0.02mm，定位精度可达到±0.2mm，轨迹精度可达到±0.5mm，确保焊接功夫过硬、质量可靠。

　　In addition, the Xuanye robot adopts more advanced motion control algorithms, with a repeated positioning accuracy of ± 0.02mm under full load and speed conditions, an absolute positioning accuracy of ± 0.2mm, and a trajectory accuracy of ± 0.5mm, ensuring excellent welding skills and reliable quality.

　　| 技能buff叠满，让焊接更智能

　　|Skill buff stacking makes welding more intelligent

　　轩烨机器人支持激光视觉焊缝跟踪、电弧跟踪、视觉免示教等多种焊缝定位方式，专门解决客户焊接工件复杂多样的情况--

　　Xuanye Robot supports various welding seam positioning methods such as laser vision welding seam tracking, arc tracking, and visual teaching free, specifically solving the complex and diverse welding workpiece situations of customers--

　　通过激光视觉焊缝跟踪系统，可以实时纠正焊接偏差，让焊枪在运动过程中一直位于焊缝中心的位置，实现自动跟踪焊缝。

　　Through the laser vision weld seam tracking system, welding deviations can be corrected in real time, allowing the welding gun to remain at the center of the weld seam during movement, achieving automatic tracking of the weld seam.

　　机械臂搭载电弧跟踪器，通过采集和处理电弧信号获得焊枪与坡口的相对位置，对机器人的规划路径偏差进行纠正。

　　The robotic arm is equipped with an arc tracker, which collects and processes arc signals to obtain the relative position between the welding gun and the groove, and corrects the deviation of the robot's planned path.

　　机械臂搭载工业相机，可以对焊接构件进行整体扫描，自动获取待焊构件和焊缝目标点的坐标参数，自动生成焊接轨迹并进行焊接作业，全程不用拖拽示教，真正实现了焊接自动化向智能化的转变。

　　The robotic arm is equipped with an industrial camera, which can scan the welded components as a whole, automatically obtain the coordinate parameters of the components to be welded and the target points of the weld seam, generate the welding trajectory and perform the welding operation automatically, without the need for drag and drop teaching, truly realizing the transformation of welding automation to intelligence.

　　| 满级防护，扛得住灰尘与水溅

　　|Full protection, able to withstand dust and water splashes

　　根据一线人员反馈，一般中小型焊接车间的工作环境都比较简陋，存在灰尘、细屑偏多的情况，“戴着口罩进去焊接车间，不到半小时，口罩表面就吸附了一层厚厚的细灰”。

　　According to feedback from frontline personnel, the working environment in small and medium-sized welding workshops is generally rudimentary, with a high concentration of dust and fine debris. "Wearing a mask into the welding workshop, within half an hour, a thick layer of fine dust adheres to the surface of the mask.

　　轩烨机器人Elfin-Pro系列达到IP66防护等级，并得到大客户近5年的应用验证，能在粉尘弥漫、液体飞溅的复杂环境下正常作业；通过内走线的方式连接末端力控，外观简洁干净……轩烨机器人能够适应更复杂的焊接车间环境！

　　The Elfin Pro series of Xuan Ye robots has achieved IP66 protection level and has been verified by major customers for nearly 5 years. It can operate normally in complex environments with dust and liquid splashes; By connecting the end force control through internal wiring, the Xuan Ye robot has a simple and clean appearance... It can adapt to more complex welding workshop environments!

　　本文由 焊接机器人 友情奉献.更多有关的知识请点击  //www.wooset.com/   真诚的态度.为您提供为的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待.

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